PRAMOD Kumar

PRAMOD Kumar

LEAD PROCESS ENGINEER
United Arab Emirates
Full-time On-site

About Me

I have around Over 25+ years process design experience from feasibility, concept development, FEED, detailed engineering, commissioning and start-up support for both greenfield and brownfield (modification) offshore and …

Experience

PMC Sr. Process Engineer, ADNOC offshore

EIL, Abu Dhabi
Present

Responsible to check and give comments on EPC deliverables on behalf of the owner (client)
Manage all process related works undertaken/executed by the EPC contractors/subcontractors

Specialist Process Engineer (PMC, ADNOC SOUR GAS)

KENT INTERNATION, Abu Dhabi
Present

Check and give comments on EPC deliverables on behalf of the owner (client), Manage all process related works undertaken/executed by the EPC contractors/subcontractors

Principal Process Engineer,

WORLEY · Abu Dhabi, UAE
Oct 2022 - Jul 2024 · 1 year 8 months

Project title: FEED for 1.2 MMBD Project, UZ ADNOC offshore to expend has capacity from 1 MMBD to 1.2 MMBP by adding new GLC compressor, GDU, increase in export gas Project title: RUWAIS CAPACITY ENHANCEMENT OF NGL TRAINS 1, 2, 3 & 4 project , The NGL feed is fractionated into ethane (C2), Propane (C3), Butane (C4) and Paraffinic Naphtha (C5+) and pro Propane refrigeration system is used for cooling. total processing capacity is 50,141 TPD (Train 1: 11,685 TPD, Train 2: 11,685 TPD, Train 4: 26,771 TPD)Responsibilities: As Lead process lead engineer, responsible for determining and documenting the process scope of the facility, Developing a process schedule, managing assigned personnel to execute the scope of work, reporting progress to managers and owners, and articulating ongoing expectations and oversight to the process team to preparation/ checking of P&ID. PFD, UFD, Process Data Sheet for equipment and instruments, Process Basis of Design.Project title: FEED for Overall Gas plant, Jafurah phase 2 project to expend has capacity 3.2 BSCFD by adding 2.1 BSCFD in phase 2 which is developed by Saudi Aramco includes inlet slug catcher, booster compression, AGRU, SRU, dehydration, MRU, NGL and condensate stabilizationResponsibilities: As process engineer, responsible to prepare / check PSV sizing calculations (40 nos.) and blowdown valve calculation (BDV) 10 nos.

Dupty Manager – Process

L&T Hydrocarbon Engineering, Powai Mumbai
Feb 2018 - Mar 2019 · 1 year 1 month

Project title: Marjan Increment Program – Package 1 - GOSP 4Production platform capacity 300 MBCD production of oil and 2220 MMSCF/CD of gas which is to be developed by Saudi Aramco includes detail design of Production platform, Tie- platform, Gas compression platform, Auxiliary platform.
Project title: Chloromethane Methane plant capacity 100 kt/y which is to be developed by GACL, Surat includes detail design of Chloromethane Methane plant.
Project title: LINE#4 Carbon Black Projectwhich is to be developed by SKI Carbon Black (India) Private Limited, Chennaibasic Engineering includes new train for carbon black.
Project title: Mumbai RefineryRevamp project (CCR Catalyst Regeneration)which is to be developed by HPCL, Mumbai, detailed design includes new revamp of CCR Catalyst Regeneration package (Licenser UOP) to increase plant capacity 7.5 MMTPA to 9 MMPTA.
Responsibilities: As Lead process lead engineer, responsible for determining and documenting the process scope of the facility, Developing a process schedule, developing a cost estimate that is appropriate to the scope, determining manpower requirements to execute the process activities according to the schedule and budget, managing assigned personnel to execute the scope of work, reporting progress to managers and owners, and articulating ongoing expectations and oversight to the process team to preparation/ checking of P&ID. PFD, UFD, Process Data Sheet for equipment and instruments, Process Basis of Design, Thermal design of shell and Tube heat exchanger.

PMC Process Engineer, ADMA-OPCO

Technip, Abu Dhabi
Sep 2015 - Apr 2017 · 1 year 6 months

Project title: NASR Phase 2 Full Field Development Project EMC Package III at Das Island Umm Shaif Plant- which is to be developed by the ADMA-OPCO, project includes modification of Umm Shaif Process production facility to process additional oil production from NASR FFD which will receive from 16” pipeline. Also install a new boiler and associated facilities, modification of utilities and flares, Crude oil capacity increase from 350 MBD to 430 MBD and gas capacity 160 MMSCFD.
Responsibilities: As PMC process lead engineer, responsible to Check and give comments on EPC deliverables on behalf of the owner (client) and manage all process related works undertaken / executed by the EPC contractors/subcontractors. Activities include reviewing process deliverables generated by EPC Contractor to ensure that the design and engineering of the facilities meet the project intent and
specifications as per client requirements.

Principal/ Lead Process Engineer –Muscat / Abu Dhabi

MOTT MACDONALD GROUP

Responsible for determining and documenting the process scope of the facility
Developing a process schedule
Developing a cost estimate
Managing assigned personnel to execute the scope of work

Lead Engineer – Process

WorleyParsons, Mumbai, India

Check and give comments on EPC deliverables on behalf of the owner (client)
Manage all process related works undertaken/executed by the EPC contractors/subcontractors

Principal Process Engineer

Worley Abu Dhabi

Determining and documenting the process scope of the facility, Developing a process schedule, Managing assigned personnel to execute the scope of work

PMC Sr. Process Engineer

EIL Abu Dhabi

Check and give comments on EPC deliverables on behalf of the owner (client), Manage all process related works undertaken/executed by the EPC contractors/subcontractors

PMC Sr. Process Engineer

ADNOC Offshore through EIL Abu Dhabi

Check and give comments on EPC deliverables on behalf of the owner (client).
Manage all process related works undertaken / executed by the EPC contractors/ subcontractors.
Review process deliverables generated by EPC Contractor to ensure that the design and engineering of the facilities meet the project intent and specifications as per client requirements.
Study and report preparation.
Preparation of Scope of work for various project.
Provide response of TQ.

Sr. Dupty Manager – Process

L&T Hydrocarbon Engineering, Powai Mumbai

Determine and document the process scope of the facility.
Develop a process schedule.
Develop a cost estimate that is appropriate to the scope.
Determine manpower requirements to execute the process activities according to the schedule and budget.
Manage assigned personnel to execute the scope of work.
Report progress to managers and owners.
Articulate ongoing expectations and oversight to the process team.
Preparation/ checking of P&ID.
Preparation/ checking of PFD.
Preparation/ checking of UFD.
Prepare Process Data Sheet for equipment and instruments.
Prepare Process Basis of Design.
Thermal design of shell and Tube heat exchanger.

PMC Lead Process Engineer

ADMA-OPCO through Technip, Abu Dhabi

Check and give comments on EPC deliverables on behalf of the owner (client).
Manage all process related works undertaken / executed by the EPC contractors/subcontractors.
Review process deliverables generated by EPC Contractor to ensure that the design and engineering of the facilities meet the project intent and specifications as per client requirements.

Principal/ Lead Process Engineer

MOTT MACDONALD GROUP - Muscat / Abu Dhabi

Determine and document the process scope of the facility.
Develop a process schedule.
Develop a cost estimate that is appropriate to the scope.
Determine manpower requirements to execute the process activities according to the schedule and budget.
Manage assigned personnel to execute the scope of work.
Report progress to managers and owners.
Articulate ongoing expectations and oversight to the process team.
Prepare design basis.
Prepare Operating, control and safeguarding philosophy.
Prepare isolation philosophy.
Prepare tie-in philosophy.
Perform process simulations.
Preparation of BFD.
Pipiline hydraulic using Pipesim.
Adequacy checking of existing produced water system/ network on pipenet.
Produced water hydraulic calculation for entire Dukhan Production Facilities using Pipenet software.
Depressurisation studies.
Process flow diagrams (PFDs)/piping and instrumentation diagrams (P&IDs).
Equipment /instrument sizing.
Package specification.
Equipment/instrument/package process datasheets.
Vendor document review.
Issue TQ.

Lead Process Engineer

RAMBOLL OIL AND GAS, Doha Qatar

Determine and document the process scope of the facility.
Develop a process schedule.
Develop a cost estimate that is appropriate to the scope.
Determine manpower requirements to execute the process activities according to the schedule and budget.
Manage assigned personnel to execute the scope of work.
Report progress to managers and owners.
Articulate ongoing expectations and oversight to the process team.
Prepare design basis.
Prepare operating and control philosophy.
Prepare process flow diagrams (PFDs)/piping and construction/ demolition instrumentation diagrams (P&IDs).
Cause & effect.
Process input for instruments.
Line size calculation.
Process Narrative.
Vendor co-ordination.

Lead Process Engineer

RANHILL WORLEY PARSONS, Kuala Lumpur, Malaysia

Determine and document the process scope of the facility.
Develop a process schedule.
Develop a cost estimate that is appropriate to the scope.
Determine manpower requirements to execute the process activities according to the schedule and budget.
Manage assigned personnel to execute the scope of work.
Report progress to managers and owners.
Articulate ongoing expectations and oversight to the process team.
Prepare design basis.
Perform process simulations.
Prepare Flare relief and Blowdown philosophy.
Prepare Isolation philosophy.
Prepare Process ESD Philosophy.
Prepare Drains & vent philosophy.
Prepare Process design criteria.
Prepare Start-up, operating & shutdown philosophy.
Depressurisation studies.
Prepare process flow diagrams (PFDs)/piping and instrumentation diagrams (P&IDs).
Prepare Line List.
Cause & effect.
Equipment sizing.
Blowdown and flare sizing calculation.
Prepare equipment/instrument/package process datasheets.
Prepare Shutdown Logic Diagram.
PSVs sizing calculation.
Thermal design of Shell and tube Heat Exchangers.
Prepare Safe chart.
Vendor document review and coordination.
TBE for pumps, exchangers Fuel Gas Treatment Package, Mechanical Refrigeration.
Participation in design reviews and HAZOP.
Data collection for entire facility required for dynamic simulation and MAT checking for final dynamic simulation.

Principal Process Engineer

PETROFAC ENGINEERING INDIA Limited, Mumbai

Design activities – checking of ITB documents.
Issue TQ.
Process simulations.
Hydrate Study Report.
Material Selection Report.
Process flow diagrams (PFDs)/piping and instrumentation diagrams (P&IDs).
Line List.
Cause & effect.
Equipment sizing.
Blowdown and flare sizing calculation.
Equipment/instrument/package process datasheets.
Shutdown Logic Diagram.
PSVs sizing calculation.
Prepare Safe chart.
Vendor document review.
Coordinate TBE for pumps, exchangers Fuel Gas Treatment Package, Mechanical Refrigeration.
Participation in design reviews and HAZOP.
Thermal design of Shell and tube Heat Exchangers.

Chief Engineer Process

JACOBS H&G PRIVATE LIMITED, Mumbai

Review of Basic package like process flow diagrams (PFDs)/piping and instrumentation diagrams (P&IDs).
Design basis Line List.
Equipment sizing.
Equipment/instrument/package process datasheets.
Relief valve sizing.
Depressurizing calculations.
Thermal design of Shell and Tube Heat (50 Shell and Tube Heat Exchangers).
Flare sizing calculation.
PSVs sizing calculation.
HAZOP.

Principal Process Engineer

TOYO ENGINEERING INDIA LIMITED, Mumbai

Check and give comments on EPC deliverables on behalf of the owner (client).
Manage all process related works undertaken / executed by the EPC contractors/ subcontractors.
Review process deliverables generated by EPC Contractor to ensure that the design and engineering of the facilities meet the project intent and specifications as per client requirements.
HAZOP of all units with EIL &IOCL.
Consistency checking of PFDs.
Consistency checking of P&IDs.
Equipment sizing.
Line list.
Utility summary.
Chemical summary.
Safety valve sizing.
Control valve sizing.
Line sizing.
Updating of operating manuals.
Cause and effect diagram.
Over all control philosophy.
Data sheet for pump and compressor.
PDS for instrument.
HAZOP with Alpha &Cairn.
Pre-commissioning and commissioning of plant.

Senior Process Engineer

LINDE PROCESS TECHNOLOGIES INDIA LIMITED, Baroda

Design basis.
Process simulation.
Calculate compressor load.
PFD.
P&ID.
Equipment sizing.
Utility summary.
Chemical summary.
Hydraulic calculation of line size.
Line list.
Data sheet for equipment.
Vender’s design review.
Operating manuals.
Control valve selection.
Data sheet for pump and compressor.
Process specification for equipment.
Technical comparative statement.
Adsorber sequence diagram.
FAT for DCS with Fox-pro.
Pre- commissioning and Commissioning of Plant.

Design Engineer

PROJECT OF DEVELOPMENT INDIA LIMITED, Baroda

Preparation and modification of PFD & P&ID.
Line size.
Line list.
Control valve calculation.
Data sheet for equipment.
Process specification for equipment.
Technical comparative statement.
Pre-commissioning and commissioning of Plant.

PROJECTS

FEED for SHAH GAS EXPENSION

Duration : 01-Jul-2024 - 24-Apr-2026

Project title: FEED for SHAH GAS EXPENSION Project, which is to be developed by the ADNOC SOUR GAS, ABU DHABI, Project includes development increase in plant capacity from 1.45 BSCDF to 1.85 BSCFD which include modification of existing unit and addition of new UNIT, like Slug Catcher, Gas sweeting unit, Condensate Stabilization and vapour recovery, Gas dehydration and mercury removal, NGL recovery (2200 TPD) and regeneration, Recovery Gas compressor, SRU, Propane refrigeration system, etc.Project title: FUTURE GAS COMPRESSION- 1.85 BSCFD MINI-CONCEPT SELECTION due to decrease in well pressure.Project title: Ultrasound - 1.85 BSCFD ASSESS STUDY due to increase in fluid H2S concentrationResponsibilities: As PMC process Specialist engineer, responsible to Check and give comments on EPC deliverables on behalf of the owner (client) and manage all process related works undertaken / executed by the EPC contractors/ subcontractors. Activities include reviewing process deliverables generated by EPC Contractor to ensure thatthe design andengineering of thefacilities meet theproject intent and specifications as per client requirements.

FEED for SHAH GAS EXPENSION

Duration : 01-Jul-2024 - 24-Apr-2026

Project title: FEED for SHAH GAS EXPENSION Project, which is to be developed by the ADNOC SOUR GAS, ABU DHABI, Project includes development increase in plant capacity from 1.45 BSCDF to 1.85 BSCFD which include modification of existing unit and addition of new UNIT, like Slug Catcher, Gas sweeting unit, Condensate Stabilization and vapour recovery, Gas dehydration and mercury removal, NGL recovery (2200 TPD) and regeneration, Recovery Gas compressor, SRU, Propane refrigeration system, etc.Project title: FUTURE GAS COMPRESSION- 1.85 BSCFD MINI-CONCEPT SELECTION due to decrease in well pressure.Project title: Ultrasound - 1.85 BSCFD ASSESS STUDY due to increase in fluid H2S concentrationResponsibilities: As PMC process Specialist engineer, responsible to Check and give comments on EPC deliverables on behalf of the owner (client) and manage all process related works undertaken / executed by the EPC contractors/ subcontractors. Activities include reviewing process deliverables generated by EPC Contractor to ensure thatthe design andengineering of thefacilities meet theproject intent and specifications as per client requirements.

Skills

Process Engineering Thermal Design of Shell and Tube heat exchanger Process optimization studies Flare and Blow down Study Dynamic simulation Advance Hysys simulation Technical write-up Pro II HYSYS Design –II Aspen plus Process design Feasibility studies FEED Detailed engineering Commissioning Start-up support Process simulation Aspen HYSYS Aspen Plus Thermal design (shell and tube heat exchangers) Process optimization Flare study Blowdown study HAZID HAZOP SIL Shell DEP API standards NORSOK P&ID PFD UFD Process datasheets Process Basis of Design PSV sizing Blowdown valve (BDV) calculation Depressurisation studies PIPESIM Pipenet Line sizing Cause & effect Vendor document review Technical queries (TQ) Technical bid evaluation (TBE) Material selection report Hydrate study report Relief valve sizing Control valve sizing Pre-commissioning Project management consulting Mentoring Coaching
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