Process Safety Engineer

Roles and responsibilities

• Understand plant processes in Oil & Gas production, processing, Refining, Petrochemicals and Chemicals industries
• Interpret data from various data sources like piping & instrumentation diagrams, process flow diagrams, plot plans, piping isometrics, mechanical design information, typical unit operation specifications and descriptions and electrical one-line diagrams
• Utilize process engineering and simulation tools (i.e., HYSYS, PRO/II, etc.) to develop simulation models
• Collect process, mechanical and other design or operational information from client sites when needed
• Develop thorough understanding of API 520, API 521 and relevant industry practices for Pressure Relief and Flare System design and analysis. Identify overpressure scenarios for various types of process systems
• Calculate relief loads for different overpressure scenarios
• Calculate relief rates and evaluate pressure relief device capacities
• Run hydraulic modeling using Visual Flare, Aspen Flare Network Analyzer or similar tools to evaluate Flare systems
• Develop expertise in industry’s best practices such as API 510, 570, 571 and/or 581 to recommend inspection, corrosion control/management and maintenance activities
• Improve the effectiveness of maintenance schedules based on reliability analysis
• Review the operation process parameters for changes that can affect damage mechanisms
• Establish expected corrosion rates using thickness measurement data and corrosion monitoring tools Identify causes of degradation mechanisms and recommend methodologies to assess fitness for service of the equipment
• Support implementation of data management solution, asset performance monitoring and risk-based maintenance tools
• Prepare reports and other deliverables and present results to customers
• Perform engineering calculations and equipment design
  
  

What You Bring / Skills, Capabilities

• Bachelor’s degree in chemical engineering
• 0 to 2 years’ experience in the process industry, or any suitable combination of education, training/internship, and experience.
• Expected domestic travel up to 10-15%
• Good verbal and written communication skills
• Individual is self-driven, organized and can work independently or in collaboration with a global team
• Basic knowledge of industry simulation tools
• Basic understanding of Oil and Gas processing, Refinery processes
• Experience in using Software like ASPEN HYSYS, PROII etc.
• Self-driven, organized and can work independently or in collaboration with a global team

Desired candidate profile

• Technical Knowledge: Strong understanding of process safety management principles, chemical engineering, and relevant industry standards (e.g., OSHA, EPA, NFPA).

• Risk Assessment: Proficiency in conducting hazard and operability studies (HAZOP), risk assessments, and safety audits to identify potential risks in processes.

• Regulatory Compliance: Familiarity with regulatory requirements and safety standards applicable to the industry, ensuring compliance in all operations.

• Incident Investigation: Skills in investigating incidents and near-misses, analyzing root causes, and developing corrective actions to prevent recurrence.

• Safety Systems Design: Knowledge of designing safety systems, including emergency shutdown systems (ESD), pressure relief systems, and fire protection systems.

• Data Analysis: Ability to analyze safety data and metrics to monitor process safety performance and identify trends.

• Training and Development: Experience in developing and delivering training programs on process safety management and best practices for employees.

• Communication Skills: Excellent verbal and written communication to effectively convey safety information, policies, and procedures to stakeholders.

• Project Management: Skills in managing safety-related projects, including timelines, budgets, and resource allocation.

• Collaboration: Ability to work with cross-functional teams, including operations, engineering, and maintenance, to promote a culture of safety.

• Continuous Improvement: Commitment to evaluating and improving process safety practices based on industry advancements and lessons learned.

• Problem-Solving: Strong analytical skills to identify safety issues and develop practical, effective solutions.